Planned

Beanie design.

Beanie design is being explored for the Clothix catalogue. Read the construction guide or start with an available garment.

Construction guide

Not buildable in Clothix. Circular and flat knitting to shape is outside the pattern engine — see the roadmap. This is the construction knowledge.

Knitted in the round

Only the third route below uses a beanie pattern in the ordinary sense. The first two are machine specifications.

A circular knitting machine produces a seamless tube, closed at the crown either by decreasing stitches or by gathering. No seam anywhere, which is the premium version and what most people picture.

The spec isn't a pattern — there isn't one. It's a machine setting: gauge (needles per inch), needle count, yarn count and ply, stitch structure, row counts for the body and the cuff, and the crown closure method. You're specifying knitting, not sewing, and it goes to a knitwear factory.

Knitted flat and seamed

Panels knitted flat on a flat-bed machine, then linked or sewn into shape. Usually one panel with a single back seam, or two panels with two seams.

Cheaper to set up and more flexible: intarsia colourwork, jacquard patterns and shaped ribbing are all easier flat than in the round. The cost is the seam, which is visible and is a comfort point at the back of a head.

Cut from rib yardage

Cut panels out of knitted rib or jersey fabric and sew them, exactly like any other cut-and-sew garment. This is the only one of the three routes that uses a pattern in the normal sense.

Any cut-and-sew factory can make it, minimums are lower, and it's the cheapest route. It also looks like it: cut edges are bulkier, the crown seams are visible, and it doesn't stretch the way a knitted-to-shape beanie does, because a cut rib has been stabilised by the cutting.

Which to choose

 In the roundFlat and seamedCut and sew
SeamsNoneOne or twoTwo to four
Spec isMachine settingsMachine settingsA pattern
FactoryKnitwearKnitwearAny cut-and-sew
ColourworkLimitedEasiestPrint or embroider after
MOQHigherHigherLower
Reads asPremiumConsideredEntry

The three numbers that define the fit

Relaxed circumference, flat and doubled, which with the fabric's recovery decides whether it grips. Height, unfolded, which decides whether it's a short beanie or a slouchy one. Cuff height, folded — and whether the cuff is a separate rib piece or a fold of the body, which are two different garments at the same finished dimension.

Recovery matters as much here as on a cuff. A beanie in a cotton rib with no elastane will be loose after a month of being pulled on. Recovery is the property to spec.


Rib knit and recovery · socks, same machinery · all categories · what we cover and when